
Most goods delivered or ready for delivery are stacked on pallets. For various reasons, pallets may be severely damaged or even unusable. At this time, replacing a new pallet is particularly important to ensure the safety of the goods. Pallet exchangers are mainly used for loading and unloading of goods and replacement of bottom pallets in warehouses and other workplaces, involving various industries such as automobiles, food, distribution, manufacturing and retail. It is a simple and practical machine.
If workers manually replace damaged pallets, it may take a long time. Because we need to unload all the goods on the pallet and stack them on a new pallet. The pallet exchanger can easily replace the pallet by simply turning the whole stack of goods upside down through a simple mechanical flip, so that the pallet at the bottom of the goods is turned to the top of the goods.
The main advantages of the pallet exchanger include: fast, simple and efficient. When in use, the operator uses a forklift to place the goods on the table of the machine. After pressing the start button, the pallet exchanger tilts inward, and the side panels of the machine will not let the product slide off. After the flip is completed, the damaged pallet is easily removed and replaced with a new pallet. After the pallet is replaced, the pallet exchanger will also flip along the inside of the machine to restore the goods to their original position. The entire operation process looks very simple and clear. But some operators may ignore the safety precautions of the machine because of this.
To understand the potential dangers of pallet exchangers, we must first know that pallet exchangers can handle loads up to 2 meters high and weighing up to 1,500 kg. Therefore, any accident with a fully loaded pallet exchanger can cause serious injury or even death. Therefore, we must take all safety measures to prevent accidents from happening.
Here, our equipment safety tester has prepared a basic safety guide checklist for you, hoping to help you:
- Ensure that pallet exchanger operators receive proper training.
Employees who have not received proper training should not operate the equipment, even if the pallet exchanger is the simplest device. Every employee who operates a pallet exchanger must receive training and pass the assessment. - Operators must wear personal protective equipment.
Employees who operate pallet exchangers must wear hard helmets. This is because the cargo on the pallet may fall off the machine. - Identify the danger zone and safety zone around the pallet exchanger, and make good isolation facilities and warning signs.
The pallet exchanger is a device that needs to be installed and fixed at a designated location with an easily determined range of movement. Therefore, we can clearly define the dangerous and safe areas around the machine, and the operator must not stand in the dangerous area when the equipment is running. Other personnel must only stand in the safe area. Guardrails are needed to separate the areas, and obvious warnings need to be posted to ensure that everyone knows and follows the rules. - Regularly inspect the machine using professional maintenance equipment.
The pallet exchanger should be professionally maintained regularly. In addition, the operator must visually inspect the machine before using it. If there are signs such as loose nuts and bolts, the supervisor must be notified immediately, and the equipment must not be used until the maintenance is completed.
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